As a precision machining equipment, CNC lathe pays special attention to the stability and precision of the machine during its design and manufacturing process. Since the lathe involves high-speed rotation and high-load cutting force during operation, the seismic design and shock absorption measures of the equipment are particularly important. Good seismic design can not only effectively reduce the adverse effects of vibration, but also improve machining accuracy and extend the service life of the equipment. To this end, many modern CNC lathes will take a series of seismic and shock absorption measures in the design to ensure that the equipment remains stable during efficient operation.
The bed of CNC lathes is generally made of high-rigidity materials, which usually have strong seismic resistance. High-rigidity materials can effectively absorb and disperse the vibration generated during the cutting process, prevent the vibration from being transmitted to other parts, and thus reduce the machining errors caused by vibration. The selection of these high-rigidity materials is usually based on the processing requirements of different workpieces to ensure that the lathe can maintain high stability even under high-load working conditions.
The structural layout of the bed will be taken into account in the design of the lathe to achieve the best shock absorption effect. Generally speaking, the bed structure of the lathe will adopt a thickened or optimized design to make it more stable. The shape and internal structure of the bed are also usually carefully calculated to ensure that vibrations can be effectively dispersed and absorbed when the equipment is working. For example, the base part of the lathe is usually made of a large area of solid materials to enhance the overall anti-seismic performance. In this process, the shape of the bed must not only meet the principles of mechanics, but also take into account factors such as thermal expansion generated during processing to avoid deformation caused by thermal stress.
Many CNC lathes are also equipped with shock-absorbing systems. These systems can further reduce the vibrations generated during the operation of the lathe by using special shock-absorbing materials or structures. For example, some lathes may have shock-absorbing pads or shock-proof brackets installed under the bed, which can effectively absorb vibrations and prevent vibrations from being transmitted through the ground and affecting the stability of the lathe. Shock-absorbing pads and brackets are usually made of materials with high elasticity and high damping properties. These materials can quickly absorb vibrations and convert them into heat energy, thereby effectively reducing interference with the operation of the equipment.
The design of the spindle and other rotating parts also plays an important role in anti-seismic. When the spindle rotates at high speed, the centrifugal force and cutting force generated will cause vibrations, so the balance and rigidity of the spindle are very critical. In order to reduce the vibration caused by the rotation of the spindle, the spindle of modern CNC lathes usually adopts high-precision processing technology to ensure that the spindle maintains good balance when running at high speed. In addition, the connection between the spindle and the motor is also carefully designed to avoid vibration caused by unreasonable mechanical structure.
The guide rail system of the lathe is also an important part of the seismic design. The guide rail is a key component that supports and guides the movement of the slider. Any slight vibration may affect the processing accuracy. Therefore, the guide rail system usually adopts high-precision processing technology to ensure the matching accuracy between the guide rail and the slider. In addition, in order to avoid excessive friction and vibration of the guide rail during operation, many CNC lathes use lubrication systems to keep the surface of the guide rail smooth to reduce friction and reduce vibration caused by friction.
In some high-end CNC lathes, active shock absorption systems are even equipped. Such systems monitor the vibration of the lathe in real time and automatically adjust the operating parameters of the equipment to suppress unnecessary vibration. For example, when excessive vibration occurs, the system can reduce the impact of vibration on processing accuracy by adjusting parameters such as cutting speed and feed rate. This active vibration reduction technology is particularly important in some high-precision processing fields. It can effectively improve processing quality and reduce equipment maintenance requirements.
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